21 Liter Fuel Tank for Himalayan

We have stopped production of these tanks due to problems with the quality of paint locally. Currently the last 2 tanks are in stock.

How we make the tanks:

  • We cut a brand new tank into 4 parts.
  • We put 2.5 cm on each side
  • We weld it with gas
  • We apply tin/lead sealant for all welds
  • We apply lead solder to the sealing compound
  • The tank is then leak tested with water
  • A pressure test is then performed at 4 PSI for 10 minutes during which the pressure must not drop.

General Information:

  • Capacity: 21 liters
  • 2.5 cm wider than OEM on each side
  • BS4/BS6 EFI version with cutout for fuel pump
  • Optionally available: Black fuel cap with complete set of keys
    (includes also ignition lock and seat lock and 2 keys): 39,- €.
  • If the double sided tank protection frame is further used then an extended mounting part (see picture) is also needed:
    This bracket defines the distance at the bottom of the side frame and connects it to the frame of the bike.
    Bracket / lower side frame mounting, extended by 5 cm: 39,- €
    This bracket defines the distance at the lower end of the side frames and connects them to the bike's frame.

Painted

We found a professional paint shop which gives us high quality color schemes that can compete with the factory paint job.
They even look like them – but it is a 21 liter tank, not the OEM 14 liter:

     498,- € + 100.- € shipping

 

Raw (Unpainted).

To the raw welded tank you need to apply a layer of fuel resistant tank sealant (available on Amazon) to prevent rust from the inside, then you can finish the surface any way you want.

     398,- € + 100.- € shipping

 

This one has the 21l tank and the side frames
This one has the 21l tank and the side frames
Here the street version with big tank and the side frames removed
Here the street version with big tank and the side frames removed
Another 21 l tank on a street conversion Himalayan
Another 21 l tank on a street conversion Himalayan